Built for mission-critical operations
Every feature is designed to eliminate unplanned downtime—not just detect it.
Real-time anomaly detection runs directly on edge devices—even in bandwidth-constrained factory environments. No cloud dependency means instant response to emerging failures.
When a failure is predicted, ProactiveIQ automatically schedules the right technician, orders the right parts, and selects the optimal repair window—no human intervention required.
Continuously monitors vibration, temperature, pressure, and acoustic sensors across your entire fleet. A single pane of glass for every asset in every plant you operate.
Unlike alerts-only tools, ProactiveIQ closes the loop—from prediction to dispatched technician to verified repair. Every outcome feeds back into the model for better accuracy.
Dashboard views for individual assets, production lines, and entire facilities. Know exactly which equipment needs attention and why—before it becomes a problem.
Every prediction, decision, and repair action is logged with full traceability. Meets ISO 55000 and industry audit requirements out of the box.
Works with the tools you already use
Connect to the enterprise systems, CMMS platforms, and industrial protocols your plant already runs on.
Enterprise Systems
Sync asset hierarchies, work orders, and master data with the systems of record your operations team already trusts.
- RoadmapSAP
- RoadmapSiemens
CMMS Platforms
Push predicted failures straight into the ticketing queue your technicians already work in.
- RoadmapIBM Maximo
- RoadmapUpKeep
- RoadmapFiix
Industrial Protocols
Read directly from PLCs, sensors, and gateways using the protocols your plant floor already speaks.
- RoadmapOPC-UA
- RoadmapMQTT
- RoadmapModbus
- RoadmapEthernet/IP
- RoadmapProfinet
- RoadmapBACnet
- RoadmapDNP3
Don't see your system?
Tell us what you need to connect and we'll scope the connector with you.
From sensor data to scheduled repair
Four steps from raw sensor data to scheduled maintenance action.
Connect sensors to your equipment
Plug vibration, temperature, pressure, and acoustic sensors onto the machines you care about—no rip-and-replace, no network overhaul.
AI monitors and detects anomalies
Our models watch every reading in real time and flag the moment a reading drifts off-pattern—hours before a human would notice.
Failures predicted before they happen
Every signal is matched against thousands of past failure signatures, so risks surface days before a breakdown—not after it.
Repairs auto-scheduled
The right technician, the right parts, and the right maintenance window are booked automatically—while everything is still running.
Questions buyers ask before signing
Plain-language answers to the six questions that come up on every plant-floor evaluation.
Trusted on plant floors that can't afford to stop
Real outcomes from maintenance, reliability, and operations leaders deploying ProactiveIQ across 14+ production facilities.
We caught a spindle bearing degradation three weeks before our scheduled overhaul. The replacement happened on a planned weekend instead of mid-shift.
Cut unplanned downtime 42% in 6 months
Our filler-line motors used to fail with no warning and ruin a full shift of product. Now we get a two-week lead time on every developing anomaly—no more batch losses.
Eliminated batch losses on filler line
The acoustic sensors picked up cavitation in a reactor agitator two months before vibration did. We replaced the seal during a planned turnaround instead of an emergency shut-in.
Avoided $1.2M emergency shutdown
Across our SMT lines, the closed-loop scheduling means a flagged component goes straight to the technician with parts on order. Our MTBF has nearly doubled since rollout.
Doubled MTBF across SMT lines
Plans that scale with your fleet
Start with a single line, expand to a global fleet. All plans include the core predictive stack—no usage-based surprises.
Single production line or pilot deployment with the core predictive stack.
Billed monthly
- Up to 25 monitored assets
- Edge AI fault detection on one gateway
- Automated repair scheduling
- Email + SMS technician dispatch
- Standard audit trail (90-day retention)
- Email support, 1-business-day response
Multi-line facilities with full repair orchestration, advanced analytics, and dedicated rollout support.
Billed monthly
- Up to 250 monitored assets
- Multi-sensor fusion across plants
- Closed-loop repair orchestration + parts ordering
- Custom alert thresholds and escalation policies
- Extended audit trail (1-year retention, ISO 55000 export)
- Dedicated implementation engineer + quarterly reviews
- Priority support, same-business-day response
Custom scope for multi-site operators — typically $10,000+/mo with negotiated SLAs and on-site integration.
Custom scope, typically $10,000+/mo
- Unlimited assets and gateways
- On-premise or private-cloud deployment
- Custom model training on your fault history
- SSO + SCADA / MES integrations
- Full audit trail with configurable retention
- 24/7 named support engineer
- On-site quarterly business reviews
Ready to end unplanned downtime?
Join maintenance teams at leading manufacturing plants who have already eliminated the surprises. Get a personalized demo and see ProactiveIQ on your equipment.
Apply for early access to a 14-day ProactiveIQ pilot — sensor install on one of your lines, live anomaly detection, and a ranked readout of the failures we caught.