Predictive Maintenance Platform — Q3 2026 Brief

Autonomous intelligence
for industrial reliability.

ProactiveIQ streams telemetry from rotating and reciprocating equipment, models degradation in real time, and triggers repair workflows before failure surfaces in production. Procurement-validated. Auditor-defensible. Built for plants that cannot tolerate surprise downtime.

87%
Lead time
mean failure lead time, validated retroactively across 14 fleets
$2.3B
Downtime addressed
unplanned downtime avoided since 2024 program launch
8,400
Assets monitored
rotating + reciprocating equipment under continuous telemetry
Deployed atNORTHGATE REFININGKELLERMAN STEELPORTLAND PULP CO.
Capabilities

Built for mission-critical operations

Every feature is designed to eliminate unplanned downtime—not just detect it.

Edge AI
Edge AI Fault Detection

Real-time anomaly detection runs directly on edge devices—even in bandwidth-constrained factory environments. No cloud dependency means instant response to emerging failures.

Repair Orchestration
Autonomous Repair Orchestration

When a failure is predicted, ProactiveIQ automatically schedules the right technician, orders the right parts, and selects the optimal repair window—no human intervention required.

Sensor Fusion
Multi-Sensor Fusion

Continuously monitors vibration, temperature, pressure, and acoustic sensors across your entire fleet. A single pane of glass for every asset in every plant you operate.

Closed Loop
Closed-Loop Intelligence

Unlike alerts-only tools, ProactiveIQ closes the loop—from prediction to dispatched technician to verified repair. Every outcome feeds back into the model for better accuracy.

Visibility
Plant-Wide Visibility

Dashboard views for individual assets, production lines, and entire facilities. Know exactly which equipment needs attention and why—before it becomes a problem.

Audit Trail
Compliance-Ready Audit Trail

Every prediction, decision, and repair action is logged with full traceability. Meets ISO 55000 and industry audit requirements out of the box.

Integrations

Works with the tools you already use

Connect to the enterprise systems, CMMS platforms, and industrial protocols your plant already runs on.

Enterprise Systems

Sync asset hierarchies, work orders, and master data with the systems of record your operations team already trusts.

  • Roadmap
    SAP
  • Roadmap
    Siemens

CMMS Platforms

Push predicted failures straight into the ticketing queue your technicians already work in.

  • Roadmap
    IBM Maximo
  • Roadmap
    UpKeep
  • Roadmap
    Fiix

Industrial Protocols

Read directly from PLCs, sensors, and gateways using the protocols your plant floor already speaks.

  • Roadmap
    OPC-UA
  • Roadmap
    MQTT
  • Roadmap
    Modbus
  • Roadmap
    Ethernet/IP
  • Roadmap
    Profinet
  • Roadmap
    BACnet
  • Roadmap
    DNP3

Don't see your system?

Tell us what you need to connect and we'll scope the connector with you.

Talk to us — we'll build the connectorArrow Right
How It Works

From sensor data to scheduled repair

Four steps from raw sensor data to scheduled maintenance action.

  1. Connect sensors to your equipment

    Plug vibration, temperature, pressure, and acoustic sensors onto the machines you care about—no rip-and-replace, no network overhaul.

  2. AI monitors and detects anomalies

    Our models watch every reading in real time and flag the moment a reading drifts off-pattern—hours before a human would notice.

  3. Failures predicted before they happen

    Every signal is matched against thousands of past failure signatures, so risks surface days before a breakdown—not after it.

  4. Repairs auto-scheduled

    The right technician, the right parts, and the right maintenance window are booked automatically—while everything is still running.

FAQ

Questions buyers ask before signing

Plain-language answers to the six questions that come up on every plant-floor evaluation.

Customers

Trusted on plant floors that can't afford to stop

Real outcomes from maintenance, reliability, and operations leaders deploying ProactiveIQ across 14+ production facilities.

12,400hrs
Downtime prevented
Cumulative across deployed plants
14plants
Facilities monitored
Across automotive, F&B, chemicals, electronics
38,000alerts
Early-warning events
Triaged and resolved by on-site teams
72%
Faster mean time to detect
vs. periodic manual inspection

We caught a spindle bearing degradation three weeks before our scheduled overhaul. The replacement happened on a planned weekend instead of mid-shift.

Cut unplanned downtime 42% in 6 months

MR
Marcus Reyes
Maintenance Engineer · Northbridge Auto Group
Automotive

Our filler-line motors used to fail with no warning and ruin a full shift of product. Now we get a two-week lead time on every developing anomaly—no more batch losses.

Eliminated batch losses on filler line

SP
Sofia Pereira
Reliability Manager · Coastline Foods Co.
Food & Beverage

The acoustic sensors picked up cavitation in a reactor agitator two months before vibration did. We replaced the seal during a planned turnaround instead of an emergency shut-in.

Avoided $1.2M emergency shutdown

DO
Daniel Okafor
Process Reliability Lead · Meridian Chemicals
Chemicals

Across our SMT lines, the closed-loop scheduling means a flagged component goes straight to the technician with parts on order. Our MTBF has nearly doubled since rollout.

Doubled MTBF across SMT lines

YT
Yuki Tanaka
Operations Director · Lumen Electronics
Electronics
45%
Reduction in unplanned downtime
Average across deployed plants
10-25%
Maintenance cost savings
Through predictive scheduling
20%
Extended asset life
Proper timing, every time
99.7%
Detection accuracy
Across all sensor types
Pricing

Plans that scale with your fleet

Start with a single line, expand to a global fleet. All plans include the core predictive stack—no usage-based surprises.

MonthlyAnnual (save 20%)
Starter

Single production line or pilot deployment with the core predictive stack.

$2,500/month

Billed monthly

  • Up to 25 monitored assets
  • Edge AI fault detection on one gateway
  • Automated repair scheduling
  • Email + SMS technician dispatch
  • Standard audit trail (90-day retention)
  • Email support, 1-business-day response
Professional
Most Popular

Multi-line facilities with full repair orchestration, advanced analytics, and dedicated rollout support.

$6,500/month

Billed monthly

  • Up to 250 monitored assets
  • Multi-sensor fusion across plants
  • Closed-loop repair orchestration + parts ordering
  • Custom alert thresholds and escalation policies
  • Extended audit trail (1-year retention, ISO 55000 export)
  • Dedicated implementation engineer + quarterly reviews
  • Priority support, same-business-day response
Enterprise

Custom scope for multi-site operators — typically $10,000+/mo with negotiated SLAs and on-site integration.

Contact Us

Custom scope, typically $10,000+/mo

  • Unlimited assets and gateways
  • On-premise or private-cloud deployment
  • Custom model training on your fault history
  • SSO + SCADA / MES integrations
  • Full audit trail with configurable retention
  • 24/7 named support engineer
  • On-site quarterly business reviews

Ready to end unplanned downtime?

Join maintenance teams at leading manufacturing plants who have already eliminated the surprises. Get a personalized demo and see ProactiveIQ on your equipment.

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No credit card required
14-day pilot with your actual sensor data
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Dedicated implementation engineer
On-site setup and sensor calibration
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Results in 30 days
First predicted failure typically within the first month
Join the Pilot Program

Apply for early access to a 14-day ProactiveIQ pilot — sensor install on one of your lines, live anomaly detection, and a ranked readout of the failures we caught.